With an aim to stand tall on the expectations of our esteemed clients, we are engaged in offering Industrial Roll Compactor Machine. The offered machine has hydraulically operated roller system. This machine is highly appreciated by our patrons owing to its features of optimum functionality and reliability. Prior to dispatch, this machine is stringently tested to avoid flaw and can be availed at most impressive price.
Twin Shaft Feeder Screw Horizontal & Vertical Improved Feeding system
Cantilever Roll – For easy removal and cleaning Twin Water Jacket System with Gear Box Improved temperature control (Lesser chance of characteristic change in the material)
PLC with HMI Touch Based Screen: For precise outside control
Stainless Steel Roll Compactor Machine is used for dry granulation method. It forces the fine powders between two counter rotating rollers and presses the fine powders in a solid compact or sheets, so called chips or flakes. Finally these chips or flakes are then reduced in size to the desired granules/grain size further with the help of Oscillating Granulator Machine or Multi Mill Machine or Comminuting Mill or Sizing Machine. The sieve size should be selected very carefully in order to prevent the generation of fines. The selected sieve defines the final granules/grains size. Also further to achieve excellent granules/grains can be made dust free by Screening (Sifter) Machine. The separated fines also can be Re-compacted/ Recycle with Roll Compactor Machine.
In the process of compaction the fine powder or crystalline powder are fed to the charging hopper of the Roll compactor. Here the vertical feed screw feeds the powder into the compacting zone of the compacting rollers through the pre-compacting chamber. The adjustable speed (through AC Variable Frequency Drive AC VFD) of feed screw pressures the powder to pass strictly between the compacting rollers gap and therefore strong/hard chips/flakes forms from the fine or crystalline powder. After proper synchronization of Roller Speed & Feed Screw Speed with proper flakes quality, the same speed ratio can be continue to achieve the more output (if the speed limit permits the machine rated roller & feed screw speed) from the same machine model.
The Roller surface can be selected depending upon the characteristics of the powder/product. If the products are well familiar with the Roll Compactor Machine, our Technical Team can suggest the perfect roller surface for the particular product base on an experience & expertise for it. For product development or evaluation of product or changing the concept of granulation method, or achieving the dust free granules in order to get the Export quality granules, we are always happy to carry out the trails with your material in our plant.
In Compliance with cGMP guidelines.Contact Parts are made of S.S. 316 except rollers
Very compact design available in Plain, Water Jacketed or Flameproof Model
Screw is driven through AC Variable Frequency Drive
Safety slipping clutch between gearbox and feed screw
ELNP (Electroless Nickel Plating) or Hard chrome plated with mirror finished compacting rolls made of tools steel
Rolls drive through twins shaft gearbox with drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading
Pre-Compression chamber guides the products to roll without any slippage and leakage
Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-316 quality material
The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning
Scrapper assembly also designed to dismantle for ease of cleaning
A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water
Electrical interlocking between main roll drive and fixed screw drive
Water jacketing arrangement. (optional)
Hydraulic power pack system for Rear Roller. (optional)
AC Variable frequency drive for Rollers. (optional)
Price Range- Rs. 100000 to 50,00,000.00/Unit
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Minimum Order Quantity
5 KG to 1000 KG/HOUR
AS USER COUNTRY REQUIREMENT
100 X 25 , 200 X 50 ,200 X 100 , 250 X 230 , 330 X 300
Country of Origin
Made in India
FALCON FMRC 200 X 50 ROLL COMPACTOR FALCON ROLL COMPACTOR IS A FANTASTIC TOOL TO INCREASING THE BULK DENSITY OF THE MATERIAL BY MAKING FLAKES WITH HELP OF PER-COMPRESSION CHAMBER (FEEDER SCREW) & MAIN COMPRESSION (TWO ROLLS). IT CAN ALSO BE ACCOMPANIED BY ONLINE/OFFLINE GRANULATOR ASSEMBLY TO AGAIN REDUCE PARTICLE SIZE AND TO GET UNIFORM SIZED GRANULES. IT COMES WITH MANY FEATURES LIKE: • ALL CONTACT & NON CONTACT PARTS MADE OF STAINLESS STEEL • ADJUSTABLE ROLL WITH HYDRAULIC POWER PACK • FLAME PROOF ELECTRIC ENCLOSURE PROVISION • PLC & HMI TOUCH SCREEN PANEL PROVISION • GRANULATOR ASSEMBLY • DIFFERENT SHAPE & SIZE OF ROLLS • Roll Compactor compliant fulfills the complete cGMP norms. • Very compact design available in Plain, Water Jacketed or Flameproof Model. • Screw is driven through gear motor. • Auto Machine Safety Guard On/ Off feature for additional safety and to avoid hazardous situation. • Emergency On / Off Switch for safety and to avoid hazardous situation. • Relay Contractor to avoid Over Load Tripping related issues. • Roll Chamber Bracket will be Teflon Material & gasket will be food grade material. • Rolls drive through twin’s shaft gearbox with speed drive unit coupled to it using coupling, which ensures synchronization of the rolls with a steady torque loading. • Pre-densifier screw comprises of cylindrical or conical shape, which is well polished and made of AISI SS-304 quality material – SS 316 optional. • Compacting rolls sleeves are made out of tool steel, hardened to 55 HRC approximately, and are keyed in to shafts and thus protected against axial slipping by thrust plates and bolts. • The feed screw assembly can be lifted by hand-operated hydraulic pump. This facilitates ease in cleaning. • Scrapper assembly also designed to dismantle for ease of cleaning. • Pre-compression chamber guides the powder without any slippage or leakage. • A separate panel board which consist all controls and indicators of the compactor are permanently built in namely, on/off rolls, on/off feed screw, main switch, forward/reverse • Switch, ammeters for rolls and feed screw and emergency stop to avoid short circuit or fire hazard at the time of cleaning with water. • SS Bracket PU wheel arrangement for easy to move or Anti Vibrating Mounting Pad. • Adjustable rolls arrangement with support of Hydraulic Power pack backed. • Water jacketed System for (Rolls, Screw Coolers, Shafting’s & Gear Box) – Optional. • Automated material charging through Powder Transfer System (Pneumatic Conveying System) – Optional. • Vacuum De – aeration System reduces air born particle guarantee better compressibility & higher yield (Air Purging System) - Optional.